Product Lifecycle Management (PLM) is growing rapidly with product complexity and offering greater competitive edge in business process. The purpose of this paper is to provide awareness of product lifecycle management in general and in our organization. On the other hand, you can understand avail that our organization achieving from PLM. This paper provides insights into SAPs PLM solution, by referring to some companies which are using PLM solution. Also, this paper discusses the issues associated with implementing PLM solution.
Product Lifecycle Management
Product Lifecycle Management (PLM) is the process of monitoring and controlling various stages of production cycle, starting from order of product, pricing of product, buying of raw materials, training of resources, designing of product, processing of raw materials, testing of product, packing of product, and delivery of product, in a systematic way.
PLM is an essential tool for managing needs of global competition by fulfilling the reducing product and component lifecycles, and growing customer needs. By using PLM, an organization attains the ability of controlling their product cycle. It integrates the supply network and manufacturing of product. Doing this, an organization can bring new products to the market in less time, effort, and expenditure, with an added advantage to customer like reduced cost of product but the same good quality and quantity.
The product lifecycle management manages the lifecycle by keeping track of the following details in the system:
- Terms and abbreviations used in this field like lifecycle, phases of lifecycle, definition of product, jargons used in the lifecycle and process, and so on.
- Working domain/field of document (Document is the product of our organization) like telecommunication, banking, production, literature, travel, etc.
- Product information models and product models like what type of document is to be delivered and version number of the document is to be used for making new document.
- Product (document) lifecycle management and principles available in the organization like status of the product, version of the product, resource/author of the product/document, etc
- Processes involved in product lifecycle. For example, in documentation review process, there are other process like peer review, team leader review, technical review, quality review, and customer review.
- Instructions which helps to apply the concept in routine business.
Like most of manufacturing's latest era transitions, the product lifecycle management revolution is driven by the auto industry based on industries evolving need to become more collaborative, adaptive, flexible and responsive. And PLM is just the beginning of a revolution that turns information into a more usable and accessible tool. According to experts, automotive and aerospace industries are the PLM leader for the rest of manufacturing industries.
Product Lifecycle
In our organization, which is mainly into technical communications, the product lifecycle that we follow is Document Development Lifecycle (DDLC). DDLC is same as Software Development Life Cycle (SDLC). In DDLC, the various levels of processes involved are analysis and collection of resources available, design of document, development of document, review of document, and release of document.
Benefits of PLM
Like any other organizations, our organization also benefits from PLM. The following are the benefits of PLM:
- It eases and standardizes the processes involved in our DDLC. The standardization of process helps in switching resources for an assigned work. It clearly shows the current status of product development. Hence, a new resource can easily start the job.
- It reduces the time consumed for the documentation process by avoiding the searching time to locate resources and reusing the previously documented documents. Under PLM process, all the resources like templates, style guides, definition, etc. will be stored in this system. This storing of old data and design reduces document creation time.
- It reduces the cost of documentation process by reusing, previously documented documents and design. By reusing the previous version of the document, the author should only need to add the new feature to the present document. Almost all the software products are undergoing changes. Every other release, a new feature will be added. In such case, the reuse of older version of document with needed modification saves a lot of money and time.
- It saves the disk storage space by eliminating redundant documents and designs. PLM system will track the contents of disk and only allows a copy of document to be saved in the system.
- It helps people throughout an organization to work together more effectively. For example, when one resource is writing a document, other resource can design a template.
Difficulties of PLM
Implementation of PLM takes a long time. To implement PLM successfully, an organization needs expert in their field of work. A well built information technology team is needed to maintain and operate PLM systems. It changes the whole process of an organization. It computerizes all the operations in an organization. The other important issue is the change in lifecycle of a product. This change creates the need for the regular updating of information to the system, thus making it a continuous process.
SAPs PLM Solution
SAP PLM supports the following areas in core business processes:
- Product Management, which helps in planning and decision making for achieving the objective of big corporate growth. It also helps to create product strategy and planning, innovative management, and requirement management.
- Product Development and Collaboration, which deals with sharing critical information such as project plans, previous documents, resources available, product structure, service bulletins, audit results, share work across teams, etc. It also deals with product quality management and product change management.
- Product Data Management, which tracks data used in project, maintenance and modification of data, storage of data, proactive service to retrieve data and publishing of processed data.
- Lifecycle Management, which helps in pricing and standardizing of product. It also helps in the integration of project requirement, tool, and resources.
Benefits and Issues of Companies with PLM
Kongsberg Automotive, which is an automotive company that looks into commercial vehicle market, uses SAP PLM for attaining internal collaboration in R&D. Using PLM, the company increased their efficiency by reducing the total cost of R&D, reducing time for R&D process. It also provides a secure platform for collaboration with other external companies.
Aker Solutions uses SAP PLM to manage its worldwide engineering data by storing 3D models and drawings in a unique global database. When implementing SAP PLM, the problem faced is the viewing formats of huge set of legacy drawings and models stored on various file servers and local product data management system. Here, the concern is to convert all these files and import them to SAP. Because of this issue, the migration process of files has to be done in two steps, one step to convert and next is to import. With the help of Cideon’s Import PDM program, Asker solutions has migrated the files step by step based on the need.
Canadian National Railway Company uses SAP PLM to overcome their key challenges like improving focus on customer and profit, creativity and innovation, merging organizational structure and systems of four railways, manage workforce diversity, productivity, efficiency and reporting.
Conclusion
Throughout this report, you can see the information regarding product lifecycle management, mainly using SAP PLM. Even though, implementing PLM system has some difficulties, it has got a high value in the competitive business process. In short, PLM provides better control over the lifecycle of product which in turn helps in rapid growth of business.
BIBLIOGRAPHY
Saaksvuori, Antti & Immonen, Anselmi 2008, Product Lifecycle Management, 3rd edn, Springer-Verlag Berlin and Heidelberg GmbH & Co. KG
SAP 1999, SAP Product Lifecycle Management Customer Testimonials, SAP, viewed 4 September 2010, <http://www.sap.com/solutions/business-suite/plm/customers/videos/index.epx>
Canadian National Railway Company 2007, 04_17324_CNRail_BTS_Long.indd, SAP, viewed 4 September 2010, <http://www.sap.com/solutions/business-suite/plm/customers/index.epx>
Cideon Software 2010, Aker Solutions Case Study, Cideon Software, viewed 5 September 2010,<http://www.cideon-software.com/backstage_09/documentpool/software/success-stories-engl-/Aker%20Solution_eng.pdf>